5-12mm Reinforcing Mesh Welding Machine / BRC Concrete Reinforcing Mesh panel Welding Machine

5-12mm Reinforcing Mesh Welding Machine / BRC Concrete Reinforcing Mesh panel Welding Machine

Introduction of 5-12mm Reinforcing Mesh Welding Machine / BRC Concrete Reinforcing Mesh panel Welding Machine

Reinforcing Wire Mesh Welding Machine automatically welds steel wires into mesh for construction. Controlled by PLC, it precisely clamps and welds wire intersections using electric current and pressure. The machine continuously pulls and cuts mesh for efficient production. It features high welding speed, accurate sizing, energy-saving operation, and easy touch screen control, supported by servo motors and air cylinders for stable performance.

Features of 5-12mm Reinforcing Mesh Welding Machine / BRC Concrete Reinforcing Mesh panel Welding Machine

1. New design boosts output by 20%, cuts air use by 30%, shortens cylinder by 60%, delivers 570KG pressure, saves 50% power, and simplifies valve connection.

2. Special steel tube enables easy line wire feeding; servo sends wires further; SMC cylinders auto-clamp; slot tunnels lift to protect electrodes.

3. Cross wire feeder with 1T capacity uses motor & reducer for bulk feeding; servo motor ensures precise, stable wire falling with big torque.

4. Mesh pulling is driven by servo motor with reducer, SMC cylinders control hook lift, and PLC adjusts wire spacing via touch screen.

5. PLC control system ensures precise, automated operation of the entire machine, allowing easy parameter setting, real-time monitoring, and stable performance.

6. Efficient and Fast: Automated welding improves production efficiency and reduces labor costs.
7. Stable Welding Quality: Strong welds and uniform connections ensure mesh strength and durability.
8. Precise Control: A PLC system adjusts welding parameters for high-precision welding and dimensional control.
9. Energy-Saving and Environmentally Friendly: A rational design reduces energy and gas consumption, resulting in more economical operation.
10. Easy Operation: A touchscreen control interface allows for easy setup and monitoring of production status.
11. Wide Range of Applications: Supports a variety of rebar specifications to meet diverse project requirements.

Advantages of 5-12mm Reinforcing Mesh Welding Machine / BRC Concrete Reinforcing Mesh panel Welding Machine

1. Pulling Mesh Device

It is to pull the welded cross wires out of the mesh according to the parameters set by the program, and according to the length of the mesh, it can realize multiple reciprocating pulling mesh, until the whole mesh is completely pulled out. It is composed of four parts: the bottom frame, the movable pulling mesh frame, the pulling mesh car and the supporting mesh tubes.

2. The up and down electrodes all adopts special CuCrZr,the electricity conductivity,hardness and wear resistance are all very good,the changeover time of the longitudinal cell is reduced to about 30 seconds.Welding electrodes are driven by the spindle passing through the crank,and installed with adjustable spring pressure,This structure is not affected by climate and convenient maintenance and usage.
And the up and down electrodes both adopt water cooling system,thus an reduce the heat of the upper and lower electrodes when the machine works, and can work for 24 hours continuously.

3. Cross Wire Automatic Falling Hopper
The device is a kind of feeding device which can send the pre-cut steel wires into the welding electrode position of mesh welding machine according to the welding requirements,can store about 1 tons of pre-cut cross wires, greatly reducing the intensity of frequent feeding;
a)This hopper is composed of a platform,two ladders, a falling hopper, they are all installed on the pulling mesh rack backward and forward.
b)There is a ladder on both sides of the platform for easy operation.
c)The falling hopper uses a disc-shaped groove wheel to accurately pick out the wire. According to the welding requirements, each transverse cross steel wires is evenly fed into the position of the pusher one by one. The wire falling wire power is 13.5 N. M step motor.
d)A set of cross steel wires positioning clapper is installed at the pushing position of pusher in the down beam of the mesh welding machine to ensure the consistency of the cross steel wires. The clapping power is a three axis cylinder with a cylinder diameter of 40mm.

4. Line Wires Aligning and Automatic Feeding Device

The Line Wires Automatic Feeding Device is to automatically send the manually threaded line wires to the welding electrode position of the main mesh welding machine, so as to facilitate the main mesh welding machine to complete the welding process. When the line wires feeding car is automatically feeding, the next group of line wires will be manually prepared, which can realize the production of the main mesh welding machine without shutdown and greatly improve the production efficiency.

a)It is composed of a line wires feeding car, an alignment device, front and rear wire rollers and the feeding car frame.
b)There are 16-26pcs line wire clamping devices, which are installed on the beam of the line wires feeding car, and the clamping action is realized by the air cylinder.
c)The line wires alignment positioning device moves up and down. Before manual threading line wires, the alignment and positioning device is lifted to ensure that the length of all the line wires is consistent.

Technical Parameters of 5-12mm Reinforcing Mesh Welding Machine / BRC Concrete Reinforcing Mesh panel Welding Machine

Applications of Reinforcing Mesh 

1.Construction: Reinforcement for floors, walls, slabs, and roofs.
2.Road Projects: Used in highways, bridges, and tunnels for concrete reinforcement.
3.Water Conservancy: Strengthening for dams, reservoirs, and canal slopes.
4.Mining Support: Used in tunnels and underground passages for safety support.
5.Industrial Flooring: Reinforcement for factory and warehouse floors.
6.Prefabricated Components: Framework for precast concrete products like pipes and culverts.

Photos of 5-12mm Reinforcing Mesh Welding Machine / BRC Concrete Reinforcing Mesh panel Welding Machine